150000 Tons Bulk Blending Fertilizer Making Project in Saudi Arabia

Capacity: 30TPH

Cost: $226,000

Materials: Urea, DAP, MAP, KCL

Requirements: 15-15-15 NPK fertilizer production

Solution: Rotary drum granules mixing system

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On February 10, 2026, a Saudi customer inquired about a 150,000 tons a year bulk blending fertilizer making project. They needed a reliable and efficient solution that could start high-quality blended NPK production quickly. There were urea, DAP, MAP and KCL as materials. As a professional BB fertilizer equipment manufacturer, YUSHUNXIN supplied a complete BB fertilizer making line with a 30TPH output. The following are the specific details of communication in this case:

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How to finish a 150,000 tons bulk blending fertilizer making project quickly?

If you want to produce BB fertilizer of 150,000 tons per year, it is advisable to establish a 30TPH fertilizer granules mixing system. Based on 10 hours per shift and 2 shifts a day. In general, it contains 4 parts integrated in the bulk blending fertilizer making project.

Dynamic batch machine

Allows continuous feeding and weighing of urea, DAP, MAP, KCL pellets with required ratio.
1860 Rotary drum mixer

With a 1.8*6m rotary drum, the machine will finish fertilizer granules mixing fast and homogeneous. The capacity is 30-40TPH.

Fertilizer bagging machine

Then packaging mixed NPK fertilizer into 20-50 kg/bag according to your needs. For 30TPH bulk blending fertilizer production, it is advisable to equip with 2 sets of fertilizer packaging scale.
Fertilizer palletizer

Finally, to significantly improve the efficiency of the packaging section in the industrial blend NPK fertilizer manufacturing, the palletizer is necessary.

The whole process is controlled by the PLC system, So, you only need to employ 3-4 workers for materials feeding, bagging and monitoring respectively.

Can the system produce 15-15-15 blend NPK fertilizer from Urea, DAP, MAP, KCL?

Of course. For this, there is a dynamic batching machine with 4 hoppers for you. It will feed urea, DAP, MAP and KCL granules precisely according to the formula requirements. Then, the drum blender will process them gently. Which ensure no pellet material broken. So, you could consistently produces 15-15-15 blend NPK fertilizer while still allowing flexible formula changes in the future.

Equipment	Model	Capacity	Powder(kw)	Quantity
Dynamic Batching Machine	4 Hoppers	–	15	1
Rotary Drum Blender	SXDB-1860	30-40TPH	11	1
Fertilizer Packing Machine	SXBZ-50	20-50kg//bag	10	2
Bag Palletizer	–	–	12.5	1
PLC Controller	–	–	–	1
Belt Conveyor	B-600	6-12m	4	6-8

How to reduce the dust in the bulk blending fertilizer making project?

In addition, the Saudi blend NPK fertilizer manufacturer focus on the dust reduction. Because, they may produce powder bulk blending fertilizer in the future.

For this, YUSHUNXIN has customized closed rotary drum mixer, which greatly reduces dust escaping during high‑speed blending. Moreover, we also added dust covers on the belt conveyors to minimize dust from material transfer points. This design not only meet the local environmental requirements in industrial fertilizer making plant starting, but also reduces material loss and protects the equipment from excessive dust accumulation.

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What is the final quote of the industrial BB fertilizer system to Saudi Arabia?

After several rounds of technical discussions and scheme optimization, YUSHUNXIN provided the Saudi customer with a complete industrial BB fertilizer system tailored to their 150,000 tons/year output target. The solution covers the entire process from raw material feeding, dynamic batching, rotary drum blending, automatic bagging to palletizing, all integrated under a centralized PLC control platform. This guarantees stable 30TPH capacity and flexible production of multiple NPK formulas such as 15-15-15. For this, the quote of the standard BB fertilizer making line is about $200,000.

$226,000 cost blend NPK fertilizer production line details

But for producing NPK BB fertilizers with low labor intensity, high automation and future expansion to powder BB fertilizer, it upgraded with customized designs. Including
1. dynamic batch machine with 4 hoppers – $18,600
2. closed 1860 rotary drum mixer with dust collection design – $85,000
3. dual semi‑automatic packaging scales – $12,500*2
4. also a high‑efficiency fertilizer bags palletizer – $36,200
In addition, with PCL control container and belt conveyors and other small accessaries, the total cost of the customized blend NPK fertilizer making system is $226,000

The above are details about our communication with the customer about 150,000 tons bulk blending fertilizer making project in Saudi Arabia. In April 2026, the customer sent the good feedback of Saudi NPK mixing system. Operation well. In addition, YUSHUNXIN also can provide you with many other industrial blend fertilizer project solutions, such as 10TPH BB fertilizer making plans, compost mixing system, $200,000 cost blend fertilizer production plans, etc. Come to contact us to see them now!

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